Applications
Ceramics
Formulation, preparation, and application of materials for Ceramics
Ceramics have existed for thousands of years in the form of pottery, but the use of technical ceramics for certain high-performance applications is relatively new. They can provide impact protection & abrasion resistance, temperature resistance & thermal insulation, and a good strength to weight ratio. A few examples of modern ceramics and applications would be the tiles used to insulate the surface of the Space Shuttle Discovery from the extreme temperatures that are generated during reentry, bullet-proof ceramic body armor, ceramic ball bearings used to maximize performance in the Tour de France, Silicon carbide based Ceramic Matrix Composites (CMCS) used to save weight and fuel in the newest generations of jet engines, capacitors, piezoelectric material, and the cores of catalytic converters.
Ceramic products often start as a combination of powders, binder, and a solvent such as water or alcohol. The powders often vary in size and shape (morphology) so that they will pack together efficiently to provide the desired density, porosity, and mechanical properties. It is important that any agglomerates in these powders are broken down and homogeneously dispersed so that the finished product is not weakened by domains of unmixed material. In cases where the ceramic materials will be formed from a slurry, bubbles and voids should also removed to prevent negative effects on mechanical, thermal, electrical properties. Once materials have been properly mixed and deaired it can then be formed into the desired shape by injection molding, dry pressing, casting, 3D printing, etc. and then baked / sintered into a solid body. The part is then ready for further processing & integration or sometimes used as manufactured.
Why Hauschild SpeedMixer®
- Epoxy based adhesives are often used in place of or in addition to traditional fasteners. They provide a strong and permanent bond to a variety of materials like metals, ceramics, composites, and foams. They may be mixed with rheology modifiers like fumed silica, flocking for reinforcement, or beads to control the thickness of adhesive between bonded surfaces.
- To achieve the strongest possible bond, surfaces being bonded must be prepared by cleaning & sometimes roughening, epoxy components and additives must be weighed at the correct ratio as specified by the manufacturer, and the system must be mixed thoroughly. A vacuum degassing procedure is also often used to remove bubbles, dissolved gasses, or volatile content that could otherwise create voids or outgas. Once mixed, the epoxy will start to react and must be applied within the “working time” before it begins to gel or harden. The adhesives can often be packaged into cartridges to make application easier and faster so that nearly all the material can be used within the working time and waste is minimized.
Reduce operational costs with energy-efficient machines designed for rapid and thorough mixing, ensuring no unwanted bubbles & voids.
Easily scale your production from small batches to large quantities while maintaining uniformity and quality.
Our mixers handle a wide range of applications, including dispersing rheology modifiers like fumed silica and incorporating structures like hollow glass micro balloons to reduce density.