Applications
The #1 SpeedMixerTM since 1974 for Silicone
Formulation, preparation, and application of materials for Silicone
Hauschild SpeedMixer® is a game-changer in the silicone industry, providing precise and efficient mixing solutions that cater to diverse silicone applications. This page explores how our advanced mixing technology ensures homogenous mixtures, enhancing the performance and reliability of silicone-based products across various industries. Common applications include bakeware and utensils, medical devices, adhesives, sealants, coatings, additives such as defoamers, release agents, molds, microfluidic devices, lubricants and more. Hauschild SpeedMixer™ delivers consistent quality and superior results. Labs have been trusting Hauschild SpeedMixer™ to enhance silicone formulation for 50 years.
Optimizing material properties for each specific application is a crucial step that ensures 3D printed parts will perform as intended. For many materials, this means that a great deal of formulation & materials characterization takes place before the base material is manufactured for commercial use.
Mixing comes into play at the lab / pilot scale and manufacturing scale for these highly customized materials. They can be a blend of polymers, rheology modifiers, adhesion promoters, binders, fillers, pigments, and other ingredients. To ensure that lab scale properties are accurate, all materials must be dispersed homogeneously in the sample, and bubbles / voids must be removed before testing. The same is true at the manufacturing scale.
In some cases, printers extrude material from cartridges or syringes. In these cases, it is recommended to fill with materials that have been de-aired using a system that does not introduce bubbles. Alternatively, post processing in the final package to remove bubbles & voids will prevent voids in printed parts. We can help with either approach.
Common Applications
- Medical Devices: Catheters, wound dressings, implants
- Electronics: Encapsulation, potting, thermal management
- Automotive: Seals and gaskets, heat shields, electronic modules
- Construction: Sealants, adhesives, coatings
Key Advantages
- High temperature resistance
- Chemical stability
- Flexibility and durability
- Superior quality and consistency
- Versatility for multiple applications
Why Hauschild SpeedMixer®
- Epoxy based adhesives are often used in place of or in addition to traditional fasteners. They provide a strong and permanent bond to a variety of materials like metals, ceramics, composites, and foams. They may be mixed with rheology modifiers like fumed silica, flocking for reinforcement, or beads to control the thickness of adhesive between bonded surfaces.
- To achieve the strongest possible bond, surfaces being bonded must be prepared by cleaning & sometimes roughening, epoxy components and additives must be weighed at the correct ratio as specified by the manufacturer, and the system must be mixed thoroughly. A vacuum degassing procedure is also often used to remove bubbles, dissolved gasses, or volatile content that could otherwise create voids or outgas. Once mixed, the epoxy will start to react and must be applied within the “working time” before it begins to gel or harden. The adhesives can often be packaged into cartridges to make application easier and faster so that nearly all the material can be used within the working time and waste is minimized.
Reduce operational costs with energy-efficient machines designed for rapid and thorough mixing, ensuring no unwanted bubbles & voids.
Easily scale your production from small batches to large quantities while maintaining uniformity and quality.
Our mixers handle a wide range of applications, including dispersing rheology modifiers like fumed silica and incorporating structures like hollow glass micro balloons to reduce density.
Problem
The silicone industry requires materials that can withstand extreme temperatures, resist chemical degradation, and maintain flexibility and durability over time. Achieving consistent, high-quality mixtures is essential for meeting these stringent requirements.
Solution
Hauschild SpeedMixer® ensures uniform distribution of additives, fillers, and other components in silicone-based formulations. Our advanced mixers provide the precision and efficiency needed to produce superior silicone products for a variety of applications.
Watch: Advanced Silicone Mixing Solutions for Various Industries
Discover how Hauschild SpeedMixer® enhances silicone formulations, ensuring unmatched quality and performance across multiple industries.
Learn About Our Financing Options
Comprehensive Solutions for Silicone Applications with Hauschild SpeedMixer®
Material Type | Common Problems | Solutions | Benefits |
|---|---|---|---|
| High-temperature vulcanizing (HTV) silicone rubber | Poor mixing leading to inconsistencies and defects. | Hauschild SpeedMixer’s precision mixing ensures uniformity. | Consistent quality, enhanced durability, and performance. |
| Liquid silicone rubber (LSR) | Difficulty achieving homogenous mixtures with fine fillers. | Advanced mixing technology for thorough blending. | Improved product consistency and reliability. |
| Room-temperature vulcanizing (RTV) silicone rubber | Inadequate curing due to improper mixing. | Variable speed control for optimal mixing conditions. | Enhanced curing process and product integrity. |
| Fluorosilicone rubber (FSR) | Complex material composition requiring precise mixing. | Customizable mixing parameters for specific needs. | Superior product performance in demanding applications. |
| RTV Adhesives | Inconsistent adhesive quality affecting bond strength. | Efficient mixing reduces air entrapment and improves consistency. | Stronger, more reliable bonds in varied applications. |
| Sealants | Variable texture and curing issues. | Precision mixing for uniform texture and properties. | Enhanced sealing performance and longevity. |
| Henkel Loctite® SI 595 | Ensuring proper consistency and application. | SpeedMixer ensures thorough and even mixing. | Reliable application and consistent results. |
| Momentive RTV108 Sealant | Mixing challenges leading to incomplete curing. | Customized mixing settings for optimal results. | Improved curing and sealant performance. |
| Henkel Silastic® 9222 RTV Silicone Coating | Achieving a smooth and even coat. | Precision mixing eliminates inconsistencies. | Uniform application and superior coating quality. |
| Momentive Silres® BS 4000 Silicone Resin | Inconsistent resin formulation affecting final product quality. | Advanced mixing techniques ensure uniform resin blends. | High-quality, consistent resin products. |
Applications
Regardless of industry, Hauschild SpeedMixer® performs beautifully
